Intro: (top)

    Page to keep track of heating facility (hf)  calibration.
Tx Names: 1 through 6.

• 5.Mhz dipoles tx1-6 =  D1a,D1b,D3a,D3b,D5a,D5A
• 8 Mhz dipoles tx1-6 = D2a,D2b,D4a,D4b,D6a,D6b

• get each transmitter outputting to 100Kw on dummy load
• make sure we can protect the receivers in dome, ch when hf is transmitting.
  

Daily Measurements: (top)

• 150504:
• dummy load tx4:
• monitor cable was hooked up incorrectly on coupler.
  
•  Saw broad band glitches on dummy load
• strong harmonics around 128.125 Mhz. go away when rf drive turned off
• banging on solid state amp caused power levels to jump
• tx1,2 on antenna. 327 rcvr results:
• looked like no power output from tx2
  
• 5.125 harmonics seen at 327. tx1
• 150506
• rf monitor cable hooked up correctly (but still used spare cable)
  
• dummy load tx4
• monitor cable hooked up correctly (still used spare cable)
• 327 rcvr sees hv on, does not see 5.125 harmonics at full power into dummy load.
  
• Measured the fundamental and up to 6*F0 on the spectrum analzyer at drive=3.05 dbm
• looked at 0 to 500 Mhz with hipass filter in. 128.125 strongest harmonic.
• Tx1,Tx2 on antenna (327 rcvr)
  
• tx2: no power seen.
  
• tx1:
• 5.125 harmonics seen at -20dbm rf drive
• broad band glitches seen at -15dbm rf drive
• 1 sec spectra: 10 times Tsys
• 1 millisec spectra: 100 times Tsys
• 327 recovers after glitch in < 1 millisec
• some glitches not resolved in 1 millisecond spectra
• No N*60Hz seen in the spectra of the total power.
• 150507:
• dummy load tx1,tx4
• new monitor cables installed
  
• calibrate the spectrum analyzer and rf drive values using the dummy load.
• tx1 1 measurement (probably bad) then burned resistor in dummy load tx 1
• calorimeter measurement tx 4
• 150508:
• dummy load
• tx2 dummy load moved to tx1. Burned resistor in tx1 dummy load.
• dummy load tx3: output temp meters differed by +3C .. stop testing
• redo calorimeter measurement tx 4
• 150512
• dummy load
• prior to tests, replaced output temp sensor on tx dummy load 1 and 4.
• they had different values from the other 2 when no power applied
  
• water temp on dummy load stable 29 to 31 degC for entire run
  
• tx4 calibration
• got full curve, good fit 
  
• plots of curve and fit:   tx4 calibration curve with fit (.ps) (.pdf)
• tx3 calibration:
• only go 5 measurements then hv drip at 1,.5 dbm drive
• tx 3 Calorimeter power vs coupler power and the linear fit (.ps) (.pdf)
• tx1 calibration
• 4 measurements then powerdip, ran out of time.
• dana took 1 ghz bw timedomain samples of a burst with tek scope
  
• 150513
• tx4 on antenna:
• brought up to rf drive:-3.2, fwd meter:18kw, reflct:1kw then tripped
• tripped at this level reliably.
  
• 150514
• tx4 on antenna
  
• added 1db,2db atttn to  reflected power to forestall trips
• Got to 30kw, rfdrive:-1.3 dbm then tripped on reflected power
• measured refl pwr: 1kw (actual 2db higher)
• it is tripping on 1kw measured reflected power.
  
• tx6 on antenna:
• drive to +2dbm, rf meter:32kw, reverse power measured 0. no tripping
• saw harmonics to 40*Tsys(in 1 channel), and occasional spectra with ripples of 1 Mhz to 6*Tsys
• the harmonics did not seem to increase with output power.
  
• 150515:
• try to adjust the reverse power trip for Tx4 
• 150518
• adjust tx 3 meters
• 150519
• adjust tx 4,5,6 meters
• tx 6 AT9 attenuator bad, replaced with 3 other
• tx5: power meter bad. Replaced with spare. Readout scale not linear
• 150520:
• adjust meters tx1,tx2
• tx1 +15 volt supply card a2 has 3Volt pkToPk ripple. Dc voltage 16.4 volts.. need to fix
• tx2: 26volt supply ps1. no output. not band select. need to replace.
• 150521:
• adjust meters tx2
• the 26 volt supply was working today. So we calibrated the meters for tx2
• 150522:
• tx5 pwr meter. fixed the old one and reinstalled. so scale is now correct
• re calibrated meters for tx5
• dummy load tx6,tx5
• did dummy load calibration for tx6
• So no broad band bursts on dummy load.
  
• tx 5. did not get much power out . looks like drive stage way low.
• ran  80KW into dummy load tx6. monitored coupler 0 to 500 Mhz saw no broad band bursts.
• 150525
• 50db rf coupler. Dana remeasured for 0 to 2000 Mhz (.ps) (.pdf)
  
• 150526
• tx1:
  
• replaced bad 15 volt supply
•  calibrate tx1 meters
• tx6: on antenna. record spectra with alfa bm 0 to 20KW. saw occasional 1MHz  period spectra.
• tx3: on dummy load.
• brought up to 72 kw.
• front panel meters did not agree with calorimeter.
• 4 V pkToPk ac ripple on 15 volt line, dc value 10 volts. bad supply
• seemed to get better as things cooled off.
• 150527:
• tx3: measure loss in cable from 60db coupler to control room (1.22 db). also measured the delay
• computed xmitted pwr vs coupler output with and without cable loss (see 150527 below)
• need to refit dummy load data including thee 1.22 db cable loss.
  
• tx6 on antenna
• took data with alfa bm 0 while xmitting
• az,za 360,15.. xmitted to 100kw.occasional bursts
• stw show 1,2 usec peaks.
  
• az,za 240,15 .. xmitted 100kw . occasional bursts (stronger than az=360)
• but this may have been lightning. 1,2 usec stw peaks not obvious.
• 150602:
• tx1 on antenna. to 100KW
• take data with alfa bm0. 9.5 minutes
  
• measured rf levels at visitor center, and at rim road.
  
• tx4: won't come out of filament delay state
• tx6: on antenna,  to 100 KW
• take data with alfa bm 0 for
  
• move to 430 dome, measure harmonics, for about 5 minutes
  
• 150603:
• tx4 on antenna
• trips at 25 then 50 KW, reflected power.
• lots of bursts
  
• looked at front panel ports with scope
• had arcing at top of ant for tx4
• tx3 on antenna
• to 100 KW. no bursts
• 150610
• tx5 on dummy load
• at 70KW tripped
• saw driver anode oscillate on scope before trip. alfredo things this is a loose cable.
• tx2 on dummy load
• at 45-50kw tripped . drvr A ac flt
• saw jump on ipa output on scope at trip.
• broadband amp showed no jump
• . but needed more diagnosing...
  
• 150611
• tx4 on dummy load.
• saw no bursts. ran  60 to 90 kw for about 1 hour
• got trips drvA Ac fault at 95kw (3dbm drive, then later at 2.7 dbm drive)
• 150612: dana  used fd/tdr to measure tx3b coax after arc repair.(.pdf)
• 150616:
  
• tx5
• driver tube capacitance bad.. replaced outer sleeve
  
• capacitor on pa output replaced.. only had about 160kohms. Wouldn't hold 5KV (normal working env has 13kv across it).
• 150618: first light daytime: tx1,3,6 (dipoles 1a,3a,5a)
  
• we ran tx 1,3,6 to the tangential dipoles: 1a,3a,5a starting  around 17:07 ast
• power level was about 60KW in each tx 
• 150619:
• measure the relative phase of the signal through the 3 transmitters
• first light (nighttime 22:30 to 24:00 hrs). with 3 antennas
• 150623:tx 4 on dummy load
• dana measured S11 tx4 heliax to dipole 3b. saw broad reflection (40ns) at far end.
• 23jun15: ft/tdr measurement of tx3b after arc repair. shows change in reflection (.pdf)
  
• ran tx 4 dummy load, measured power, calorimeter
• recorded values (including pa cathode current) in table.
  
• drive power needed was about 4db higher than previous.
  
• tripped with PA Amp DC around  87KW.
• After trip, drive power needed was 3.5 db less than before trip?
• Eventually found connectors on back of broadband amp were loose. AFter a trip, the  vibration probably changed the power getting into the next tubes...
  
• 150629: tx2, tx4 on dummy load
• tx2
• trip drv AC Amps at 3dbm drv. coupler: 9.5dbm +1db
  
• adjusted biases.. then brought back up. tripped at same drive level
• Then standby -> hvOn   standby light wouldn't go off
• tx4 dummy load
• did calorimeter checks. got to 17dbm coupler value.
  
• At 17dbm coupler output tended to wander 16.6 -> 17.0
• 150820: measured heliax 3b after further repair.
• removed damaged heliax. cut it at bottom of balun and then spliced in a new piece.
• 150909: tx 5 on dummy load.
  
• couldn't get more that 15kw out. ipa filament voltage was 4.5 volts instead of 7.4.
  
• Broadband amp increased to saturation, but ipa up didn't increase much..
• 150915: 2,4,6 on antenna. arcing in heliax tx3b transmitter 4.
  
• monitor with ch and interim correlator
• bring 2,4,6 up to 60 kw .. saw glitches
• 2 up , 4 down, bring up 6, then increase 2 a little to be at 60kw
• start bringing up 4 , trips at -7 dac drive, this was arcing..
• pictures of arc:
  
• bring back up 4, 2, 6 way down
• dac drive 4 -10dbm.. specana says 8kw.. before it -10 was about 25-30 kw.
  
• bring down 4, run 2,6 at 75  kw for about 20 minutes.
• ch mon looks like 4 was arcing..
• 150918: 5,4 on dummy load
• calibrate 5 on dummy load
• calibrate 4 on dummy load
• 1/2 way through bringing 4 up (specan-10.73 22kw), gain jumped up by 4db .. and stayed there
• ran 5 for 10 minutes at 90kw
• ran 4 for 5 minutes at 90kw 
• 150922: heliax from tx 4 repaired. dana does vna measurements
• vna measurement of repaired heliax (.pdf)
• dana's email comments of plot (.txt)
  

General measurements/tests:  (top)

• 150512: tx4 on load. 1200 Mhz spectra of noise  burst (using tek scope) (.pdf)
  
• 150515: transmitter gain (rfCoupler/rfDrive) (.ps) (.pdf)
• all data through 150514.
  
• processing: x101/hf/process/txgain.pro
• 150518,19,20: adjusting the meters
• 150527: output power (at 5.125 Mhz)  vs 60db rf coupler (using coupling constant) (.ps) (.pdf)
• Page 1 includes cable loss (for measurements in control room)
• Page 2: is curve for measurements at the coupler (no cable loss)
• 150618: meter values when running at 100 KW
  

Measured rf levels  (top)

    We measured the 5.125 Mhz radiation levels using the narda monitor (get model #) while testing the hf transmitters.
These were single transmitter tests.

Dummy load calibration measurements and curves (top)

    Linear fits were done to the calorimeter measurement vs rf coupler output (linear values).

• 0 coupler power should be 0 calorimeter power. this implies y-intercept should be 0
• There are 2 output temp meters. I fit computing the calorimeter power from: the average, tout1 only , and tout2 only.
• The color of the final table, corresponds to the fit i used.
  
• The ratio of PwrKw/pwrCouplerLinear  should be a constant. I threw out  outliers
• Calorimeter measurements with low output power were not very accurate (hard to read the meters with enough accuracy).
• Data prior to 150512 were ignored. They had high input temperatures (fans not working correctly).
• This data is fit to the 60db coupler as it is read in the control room with the anritsu spectrum analyzer. I used the values read off of the analyzer... no cable loss corrections were made. So you should be able to use the values straight off of the spectrum analyzer when using the plots.
  

• 150507,8: calibrate Tx4

Dana's measurements (top)

• 22apr15: final tests on 5mhz dipoles. vswr, cross coupling (.txt)
  
• 22apr15: fdtdr impulse response of hf-3a and hf-1a (.pdf)
  
• 10apr15: final shorted measurements of cables (.txt)
• 06may15: dana's blog of what we did  (.txt)
• 06may15:rf coupler 0 to 500Mhz (.ps) (.pdf)  (processing: x101/hf/dana/cplr_150505.pro)
• 150512: tx4 on load. 1200 Mhz spectra of noise  burst (using tek scope) (.pdf)
  
• 25may15: 50db rf coupler. 0 to 2Ghz (.ps) (.pdf)  (processing:x101/hf/dana/clpr_150525.pro)
  
• 17may15: discussion with steve floyd, protecting the transmitters.
• 12jun15: ft/tdr measurement  of tx3b after repair for arc damage. (.pdf)
• 01jul15: ft/tdr measurement of tx3b after arc repair. shows change in reflection (.pdf)
• 10aug15: ft/tdr measurement of tx3b after more arc repair. shows change in reflection (.pdf)
• 22sep15: ft/tdr measurements of tx3b after 2nd arc repaired (.pdf)
  

Jim's documents (top)

• 20apr15: Subreflector gain characteristics
• gain vs depth, height above dish.
• Dual array cassegrain syst antenna design (.pdf)
  
• kyle  labowski's thesis

Tx documentation (top)

txDoc links:
tx-schematics
tx manual
parts list
other site preparation
tetrode doc
ab5 tube performance computer

• tx-schematics (.pdf)  from alfredo
• p33. 1-24 signal monitor circuit card assembley 1A1A2
• fwd,rvs det pwr smp, and clip adjust
  
• tx manual (.pdf)       from mike
• both manuals are in the same .pdf file
• pnnnn is the page number in the .pdf file
  
• Manual 1:Technical manual: operation and maintenance instructions:Transmitter Group
  
• p5: start
• p13: table of contents
• p19: list of illustrations
•  p25: list of tables
•  p37: chapter 1: General Information
• p103: chapter 2:Installation  (not present)
  
• p105: chapter 3:Preparation for use and reshipment. (not present)
  
• p107: chapter 4: Operation
• p107: section I Controls and indicators. 4-1 to 4-4
• p155: section II:Operating Instructions. 4-5 to 4-9
• p189: section I? Emergency operations 4-7
  
• p191: chapter 5: Theory of operation
• p191: section I: Functional System. 5-1 to 5-4
• p195: section II:Functional Operation of Electronic Circuits. 5-5 to 5-9
  
• p263: chapter 6: Maintenance.
• p263: section I: Organizational and Intermediate Maintenance. 6-1 to6-9
• p520: 6-238 table 6-21 Freq Range and max acceptable vswr
  
• p549:section II: Special Maintenance. 6-10 to 6-14
• p774:section II : Performance Test Checks (see next manual, p1355)
• p775: glossary
  
• p797: index
  
• Manual 2 :: Technical manual: Operation and maintenance instructions: Radar Transmitter
  
• p821: start
  
• p825 table of contents
• p827 list of illustrations
• p832 list of tables
• p843 chapter 1:general information 1-1 to 1-25
• chapter 2,3 not present
• p879 chapter 4:Operation
  
• p879 Section 1 controls and indicators (4-1 to 4-4)
  
• p925 Section II maintenance operating instructions 4-5,4-6
• 4-6 maintenance operation
• p935 section III emergency operation and shutdown. 4-7 to 
• p937 chapter 5 theory of operation
• p937 Section I: Functional system theory of operation 5-1 to 5-2
  
• p941: section II: Electronic circuit description. 5-3 to 5-16
  
• p989: section III: Functional mechanical operation: 5-17 to
  
• p997: chapter 6 Maintenance
  
• p997: section I organizational maintenance. 6-1 to 6-6
• p1024 6-4 trouble shooting
• p1026: transmitter Meter readings, Benchmark.
  
• currents, voltages, and allowable error
• p1032: control diagram cross reference. led/fault description -> ref designator
• Start of Control diagrams
  
• p1038: band A control diagram
• p1084: reverse power control diagram
• p1097 6-5 General removal and installation
• p1097: 6-5.2 Control/Status cards
• p1104: 6-5.3 Broadband amplifier
• p1105: 6-6.4: control voltage supplies
• p1111: 6-5.5 rf arc sensor ad internal cca
• p1112: 6-5.6 ipa grid bandpass filters
• ..... omitted
• p1180:6-5.25 directional couplers
• .....
• p1225: 6-6 Electrical checks,tests and alignment procedures
• p1225: 6-6.1 Arc sensor sensitivity adjustment
• p1225: 6-6.2 RF band output test
• p1226: 6-6.3 Alignment procedures:
• p1226: 6-6.3.1 Power supply tests/adjustments
• p1229: 6-6.3.1.1.2 +26V dc power supply
• p1229: 6-6.3.1.1.3 +15V dc power supply
• p1229: 6-6.3.3.1.4 +/- 15 V dc power supply
• p1230: 6-6-3.1.2.1.1 ipa screen grid overload adjust
  
• p1231: 6-6.3.1.2.1.2 driver screen grid overload adjust
• p1233: 6-6.3.1.2.1.3 pa screen grid overload adjustt
• p1234: 6-6.3.1.2.1.4 ipa anode power supply overload adjust
• p1235: 6-6.3.1.2.1.5 driver anode power supply overload adjust
  
• p1235: 6-6.3.1.2.1.6 PA  anode power supply overload adjust
• p1237: 6-6.3.1.2.2.1 PA  AC current overload test
• p1237: 6-6.3.1.2.2.2 driver AC current overload test
• (this was error on tx3)
• p1245: 6-6.3.1.2.2.3 IPA  AC current overload test
• p1248: 6-6.3.2 variable transformer 2T224 adjustment
• p1249: 6-6.3.3 RF feedback control CCS 1a1a1 and Signal monitor CCA 1A1A2 test/adj
• p1249 1. calibrate forward power meter
• p1249  2. calibrate reverse power meter
  
• p1277: section II special maintenance. 6-7 to 6-9
• p1355: section III Performance test checks. 6-10 
• p1367:reverse power trip test procedure
  
• p1395: index
  
• reverse power trip: page 1367 sect 6-10.2.5
  
• parts list (.pdf)            from alfredo
  
• other site plans (.pdf)  .. from mike128Mbytes
• 4cw150000E tetrode  documentation (.pdf)
• eimac_ab5_tube_performance computer (.pdf)
  

miscellaneous

• 150603: Dipole 3B (tx4) arcs at end of coax  where it connects  to wires going  to dipole.
• we were xmitting about 50KW on tx4 when we started to arc at the end of the coax.
• more info shows that the arc was continuous for about 6.7 minutes
• The pictures show the teflon spacers at the end of the coax center conductor and the plastic cover that keeps the rain out.
• pict 1 (.jpeg)
• plastic cover and 1 spacer
  
• pict 2 (.jpeg)
• plastic cover and teflon spacers
• The center conductor of the coax comes out the top of the plastic connector and goes to 1 side of the dipole
• The hole blasted in the cover is where the other wire fron the other end of the dipole connected  to  the outside of the coax..
  
• pict 3 (jpeg)
• looking inside the plastic cover
• pict 4 (jpeg)    pict 5 (jpeg)
• outer sleeve and inner conductor at end of transmission line. This was cut off of the end of the line before replacing the connector. The spatial is in units of dana's hand.....
• 150915:Pictures of Dipole 3B (tx4) arcing at end of heliax.
• dipole 3B (tx4) had arcing on 150915 when we fed the dipole with about 60KW.
• The heliax from the splice up to the dipole connection was replaced (again). This is about 60 feet of heliax.
  
• I took pictures of the damaged heliax on 22sep15 as i lay on the ground close to the ao9 cement base.
• pict1 -large section of cable stretched out
• You can see the large hole toward the middle
• the cement base to the right of the heliax is about 3 feet wide.
• The large hole was 24 feet from the lower end of the heliax piece and about 30 feet from the upper end of the heliax. There was another 8 foot piece that was also part of the piece of heliax that was removed (not shown).
  
• pict2 - blowup showing the upper 1/2 of the damaged part
• pictures 3-7 show different angles of the large hole..
• pict3     
• pict4  
  
• pict5   over exposed to see inner conductor. It looks intact here, but about 2 inches to the right of the hole, the inner conductor is damaged.
  
• pict6  
  
• pict7   large hole, and smaller hole to the right.
  
• pictures 8-11 show the damage below the large hole. It includes a kink in the heliax that was probably created when a large part of that section burned away..
  
• pict8  
  
• pict9  
  
• pict10   You can see that the inner conductor is also damaged. This is true most of the large holes.
  
• pict11  
  
• there were 8 to 10 separate holes punched in the outer conductor
• the inner conductor was damaged at most of the large holes.
• 150922: pictures of the towers
  
• Tower 3 from ao9 monument stand
• This is from the center of the dish.
• pict1:
• tube on left is balun for tx3a (transmitter 3). It feeds the tangential dipoles that are parallel to the image. The helix that looks to be close to the safety  line is coming from tx3a
  
• tube on the right is balun for tx3b (transmitter 4) this is the heliax that is arcing. It feeds the dipole that comes out of the image (the other dipole is not visible).
  
• pict2
• This is a blowup of pict
• the heliax directly behind the safety line is from tx3a
• the heliax above the safety line is from tx3b (that was arcing)
• Tower 1 from rim road close to road that goes under the dish.
• pict3
• the dipoles lower left to upper right in picture are the radial dipoles.
• they are fed by the heliax in the balun on the left side of the tower.
• The short heliax feeds the half dipole coming out of the page
• the opposite dipole half is fed by the heliax that goes around the left side of the tower.
• pict4
• a blowup of picture 3.
• Tower 3 from rim road sitting on the anchor for the southeast fill area of the dish (it is the foreground tower)
  
• pict5:
• dipole lower right to upper left (radial dipole) is fed by the helix in the balun seen in the picture (the other balun is not visible). This is tx3b (transmitter 4) that was having the problems with arcing.
• pict6:
• blowup of pict5
• You can see the heliax's coming out of the cap on the top of the balun feeding the two half dipoles
• 150925: Pictures of inside of balun dipole3b showing arc from heliax outer conductor to balun inner surface
• on 150915 we had an arc in the heliax from  tx4 to dipole 3b (see above), about 24 feet from the dipole end of the heliax.
• on 25sep15 the bottom section of the balun was removed (starting from about 19 feet from the end of the balun ..check this) and brought to the hf building.
• the balun is built in sections of about 5 feet.
• We inspected the topmost section and it looked ok
• We then removed the topmost 5 foot section to look at the next one.
• The 2nd section looked ok when visually inspected from the end.. but after reaching our arm in about 2 feet, we could feel a bump.
• I then used my canon sx70 camera to see if we could get a better look at the bump...
• pict1  looking down balun from the end
• we marked the outside of the balun where we could feel the bump on the inside.
• we lowered a masking tape roll this distance (actually a little extra) into the balun to give us a distance reference.
• the bump is the black area to the lower left of the tape.
• pict2 
  
• pict3 
  
• pict4 
  
• pict5 
  
• pict6 
  

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